With its new NitroHotfill process, Krones AG, Neutraubling, Germany, is offering a financially attractive alternative to conventional hotfill processes.
NitroHotfill rounds off the choice of systems available, so that Krones can now provide the best solution for each and every filling application involving sensitive beverages.
Krones’ in-house expertise in bottle design and stretch blow-moulding technology has enabled the development of a sconcept arising from similar applications currently used for PET hotfill processes.
Process control is the basis for the development of Krones' “Relax-Cooling” (RC) concept, where the introduction of a nitrogen injection dosing feature just before the capper creates a positive pressure of 1.5 to 2 bar inside the bottle.
The positive bottle pressure compensates for the shrinkage in product volume downstream of the recooler, thus preventing any bottle deformation due to underpressure.
This means the panel design hitherto required to compensate for the vacuum pressure with hot-filled products can be dispensed with.
The process can be utilised for the bottle production process in the Contiform H, which also enables aluminium moulds to be used, and reduces the machine’s air consumption dramatically.
The Krones NitroHotfill technology scores in terms of material savings with the PET bottle itself, with reduced blow-air consumption, enhanced performance in the stretch blow-moulding process, and increased output from the line as a whole.
Depending on the preform and bottle material being used, and the differing as-is parameters like filling temperature, bottle shape, and stipulations for bottle design and closure, material savings of up to 30 per cent can be achieved.
The Relax-Cooling (RC) technology also enables the Contiform H’s flushing air consumption to be substantially reduced.
This is the result of a small flow rate and a shorter flushing time. Air recycling with the Air Wizard IV helps to reduce air consumption still further.
The NitroHotfill process offers the most affordable option for a PET hotfill process. The major pluses are its beneficial effects on operating costs and the price per bottle.
The option for producing their own hotfill containers in-house makes bottlers more independent and flexible.
And responsibly prudent husbanding of material resources and energy consumption is, of course, a paramount concern in our present-day era.